Powersytems complete electrical contract at 228 MW Pen y Cymoedd Wind Farm

July 17, 2017

Pen y Cymoedd is an onshore windfarm, built in the county boroughs of Neath Port Talbot and Rhondda Cynon Taf, South Wales, UK. With an installed capacity of 228 MW, it is the biggest onshore windfarm in  Wales.

Pen y Cymoedd Onshore Windfarm Project

Pen Y Cymoedd onshore windfarm, comprises 76  Siemens Wind Turbines arranged in 11 Arrays of varying quantity of turbines over four regions of the site, with the final region being completed and handed over operationally on 1st June 2017.

The £400m ($635m) windpower project was developed by Swedish company Vattenfall. The facility has an operational life of 25 years and generates enough electricity to power 1,88,000 homes a year.

Construction of the Pen y Cymoedd onshore windfarm project began in February 2014 and was completed  in the second quarter of 2017. The construction phase employed more than 1,000 workers The wind farm was officially inaugurated on 28 September 2017.

Pen y Cymoedd onshore windfarm plant details and grid connection

Pen y Cymoedd onshore wind farm  was developed on publicly owned land managed by Forestry Commission Wales in the Upper Afan Valley in South Wales. It has 76 Siemens SWT 3.0 direct drive wind turbines rated 3 MW each.

“The facility has an operational life of 25 years and generates enough electricity to power 1,88,000 homes a year.”

The transmission infrastructure for the windfarm  includes two new substations connected by 9.2km of underground cables. The electricity produced by the hillside turbines is stepped up from 33 kV to 132 kV by the Pen y Cymoedd substation. The second substation at Rhigos further steps up the voltage to 400 kV for input into the new National Grid substation through overhead lines.

A compact plug and switch system (PASS) hybrid switchgear rated at 132 kV  was installed at the hillside Pen Y Cymoedd substation for sub-transmission. The substation  is also equipped with voltage source, converter-based, reactive power compensation units, called PCS 6000 STATCOM, in order to support the stability of grid voltage using variable reactive power during voltage fluctuations.

Both the substations were supplied with automated equipment that is compliant with the IEC 61850 international standard of communication in substations for effective protection, control and monitoring of the flow of electricity.

Pen y Cymoedd onshore windfarm construction

The first phase of construction involved civil and electrical works, including construction of the site welfare compound, site access tracks, crane pads, underground electricity cables, turbine foundations and an onsite control building. The second phase of construction  included turbine installation and additional civil works.

More than 6,000t of steel reinforcement and 50,000m³ of concrete was to build the windfarm’s turbine bases. The site also required the construction of 80km of cabling and 80km of access tracks. The final turbine was installed in May 2017.

To lay the turbine foundation, holes measuring 4.5m in depth and 30m in diameter were excavated. Steel reinforcement was performed onsite and fixed in the excavation before concrete was poured continuously for 12 hours to form the turbine foundations. Up to nine steel fixers and eight concrete workers were required to pour the concrete for each base.

Pen y Cymoedd onshore windfarm Contractors involved with the project

A 50:50 joint venture between Jones Bros and Balfour Beatty was awarded a contract to provide civil and electrical infrastructure for the Pen y Cymoedd onshore windfarm in October 2013.

Powersystems UK  were responsible for the design, installation, commissioning, energisation and SAP control up to hand-over of all the 33 kV cabling from the Primary Sub-station to 76 turbines requiring some 312 kM of power cables, 27 x 33 kV Sub-stations in high security GRP enclosures, full fibre optic network to all turbines, 27 sub-stations and 3 Met Masts, earthing (including necessary studies) on the completed site, testing and energisation.

Siemens was selected to supply and install the direct drive turbines for the windfarm. It was the biggest ever direct-drive turbine contract Siemens has won in the UK. Siemens also services and maintains the windfarm during the operational phase, under a five-year service agreement.

ABB was  responsible for providing grid connection and supplying the related transmission infrastructure. ABB  designed and built two new substations and installed substation equipment, including the STATCOM units, PASS switchgear, transformers, as well as protection and control devices.

Express Reinforcements was contracted to supply steel reinforcement for the turbine bases and Prysmian Cables and Systems provided the cables to connect the two substations.

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Powersystems are powering the transition to a carbon free future

As a high voltage specialist electrical engineering company with over 46 years (1977-2022) experience Powersystems have grown by reputation to become a trusted force in the design, installation and commissioning of electrical infrastructure across the UK.

Celebrating 26 years as the first Lloyds National Electricity Registration Scheme ‘s accredited Independent Connection Provider (ICP), Powersystems are capable of delivering contestable grid connections at voltages up to 132 kV.

Since 2000, Powersystems have connected over 6 Gigawatts of renewable energy generation to the UK electricity grid, along with decarbonisation technology which includes; wind energy projects, solar, anaerobic digestion, hydroelectric, electrical vehicle infrastructure, short term operating reserve STOR, combined heat and power (CHP), Grid stability projects like rotating stabilisers,  and battery energy storage systems (BESS) as well as commercial industrial private wire networks.

Working with partners, delivering sustainable power solutions, proudly the Powersystems high voltage specialist team have connected 27% of all U.K. onshore wind farm

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